The emergence and use of Zhongke concrete mixer can provide a lot of convenience for all kinds of engineering construction. These are the credit of Zhongke concrete mixer, which improves the operation efficiency of the equipment to the extent of use. In order to ensure the performance of Zhongke concrete mixer, one of the most important accessories is the transmission and gearshift. Every accessory will have some problems when it is used for a long time. How to repair it after it is damaged?

1、中科混凝土攪拌機(jī)離合器損壞的原因動(dòng)力換擋變速器離合器接合時(shí)，液壓油的壓力克服彈簧力壓緊摩擦片。隨著液壓油壓力的升高，摩擦片與金屬盤接觸并逐漸壓緊，使離合器將飛輪動(dòng)力平穩(wěn)地傳遞到變速器輸人軸。每次換擋時(shí)，摩擦片都要與鋼片發(fā)生摩擦，產(chǎn)生的熱量由冷卻液散發(fā)出去。當(dāng)摩擦片及鋼片變薄時(shí)，為了使它們充分接合就需要更多的液壓油，發(fā)動(dòng)機(jī)須進(jìn)一步加速，摩擦片在鋼片上的打滑時(shí)間也隨之延長，由此產(chǎn)生的摩擦熱量也會(huì)更多，促使液壓油的溫度增加，當(dāng)達(dá)到足以改變變速器中密封件性能的溫度時(shí)，變速器就會(huì)產(chǎn)生內(nèi)泄。而內(nèi)泄又從兩個(gè)方面繼續(xù)引起熱量的增加：高壓油經(jīng)損壞的密封處泄漏，使油溫繼續(xù)升高；由于漏油，液壓泵勢必要輸送更多的油液來保證接合離合器時(shí)所需的壓力，使離合器充分地接合，這也要求發(fā)動(dòng)機(jī)繼續(xù)加速，使液壓泵產(chǎn)生更大的流量。如此惡性循環(huán)，必將導(dǎo)致離合器過熱或燒損，直完全失效。

1. Causes of clutch damage of Zhongke concrete mixer when the clutch of power shift transmission is engaged, the pressure of hydraulic oil overcomes the spring force to press the friction plate tightly. With the increase of hydraulic oil pressure, the friction plate contacts with the metal plate and gradually compresses, so that the clutch smoothly transmits the flywheel power to the transmission input shaft. Every shift, friction plate and steel plate friction, heat generated by the coolant out. When the friction plate and steel plate become thinner, in order to make them fully joint, more hydraulic oil is needed. The engine must be further accelerated, and the sliding time of the friction plate on the steel plate will also be prolonged, resulting in more friction heat, which will increase the temperature of the hydraulic oil. When the temperature is enough to change the performance of the seal in the transmission, the transmission will produce internal leakage. The internal leakage continues to cause the increase of heat from two aspects: the leakage of high-pressure oil through the damaged seal causes the oil temperature to continue to rise; due to the leakage, the hydraulic pump needs to deliver more oil to ensure the pressure required to engage the clutch, so that the clutch can be fully engaged, which also requires the engine to continue to accelerate, so that the hydraulic pump can produce greater flow. Such a vicious circle will lead to overheating or burning of the clutch until it is completely invalid.
          

2、中科混凝土攪拌機(jī)離合器活塞密封性的檢測裝載機(jī)行走無力或油溫過高時(shí)，就需要判斷是離合器活塞密封不嚴(yán)還是油壓不足引起的，但常規(guī)檢測手段有時(shí)很難斷定是哪個(gè)原因引起故障，尤其是在無動(dòng)力的情況下，檢查組裝好的變速器總成的各密封環(huán)就更困難了。此時(shí)，可采用氣壓閥進(jìn)行測試。

2. When the loader moves weakly or the oil temperature is too high, it is necessary to judge whether the clutch piston seal is not tight or the oil pressure is insufficient. However, it is sometimes difficult to determine which cause the fault by conventional detection methods, especially in the case of no power, it is more difficult to check the seal rings of the assembled transmission assembly. At this time, the pneumatic valve can be used for testing.

，將中科混凝土攪拌機(jī)變速器控制閥拆掉（對組裝好的變速器應(yīng)在裝控制閥之前），然后依次給變速器各油孔通人0.6一0.8MPa的氣體，若某一個(gè)孔通人氣體時(shí)，聽到"嘭"的一聲且無漏氣聲或漏氣聲很小進(jìn)口計(jì)量泵，則說明與之對應(yīng)的離合器活塞與缸筒間的密封良好；若聽不到活塞壓緊摩擦片的聲響且漏氣聲較大，則說明離合器活塞與缸筒間的密封失效，應(yīng)更換密封件。

First, remove the control valve of the transmission of Zhongke concrete mixer (before installing the control valve for the assembled transmission), and then fill each oil hole of the transmission with 0.6-0.8mpa gas in turn. If a hole is filled with gas, a "bang" sound is heard and there is no air leakage sound or the air leakage sound is very small, then the seal between the clutch piston and the cylinder is good Good; if the sound of the piston pressing the friction plate is not heard and the sound of air leakage is large, the seal between the clutch piston and the cylinder barrel is invalid, and the seal should be replaced.

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This article is provided by Zhongke self feeding mixer. For more information, please click the website: http://jbckj.cn .